![]() ![]() Although he lacks a traditional shaping background, he’s worked backward to gain some irreplaceable knowledge of the craft. He regularly makes boards for the Hobgoods and other top pros. Aku shaper files software#Chris Gallagher, who began making boards on CAD software after his career as a World Tour competitor, notes that surfing professionally is what formed his understanding of design: “I rode for and worked with a lot of great shapers as a pro, which gives you that feel for a magic board under your arm.”ĭespite shaping only 200 boards by hand-less than what many hand-shapers produce in a couple months-Gallagher is no amateur designer. While new designers may lack extensive shaping experience, they’re finding innovative ways of applying their own practical knowledge to the craft. But can surfboard designers really become “world-class” without mastering traditional methods? All tools-a planer, a tractor, a violin-require a lot of time to master.” Biolos argues that his hand-shaping experience has equipped him with an exceptional grasp of what he is designing, which applies directly to his mastery of the CAD software. “There are world-class surfboard designers who can’t use a planer,” says Matt Biolos, of …Lost Surfboards. And, consequently, with this shift from handsaw and planer to keyboard and mouse comes a simultaneous shift in the profile of the surfboard shaper. Since, the programs and processes have improved, allowing an art once left solely in the hands of traditional shapers to be accessible to those with little or no hands-on shaping experience. The late ’90s saw the first glimpses of computer-aided design (CAD) being applied to surfboard manufacturing. This process is repeated for the deck (with multiple layers of fibreglass cloth) after the lap lines visible in picture 11 have been sanded smooth and flat.As the tools of a craft evolve, so too do the craftsmen. Once the rail laps have been “wet out,” they are lapped around on to the opposite side of the board. The surfboard resin is poured on to the cloth and blank, and is worked in to the fibres (using a squeegee) saturating the fibreglass with as little excess as possible. The fibreglass cloth is laid out over the blank (underside first) and trimmed to slightly below the rails (see the rail laps in pictures 9 and 10). ![]() ![]() One of our 6’4″ Xtra Foam Surfboard blanks was taken up to Diplock Surfboards, who with their CNC machine, shaped the board from Dylan’s AKU Shaper file (designed by himself)Īfter a number of weeks of hard work, the blank was returned to Dylan and after some last minute pointers from Triocean, he set about finishing it ready for glassing.įibreglass cloth and surfboard resin are used together to create the strong, watertight finish we expect on a surfboard. ![]() Aku shaper files update#He came to the right place – we stock all the necessary materials to make your own surfboard and have the knowledge and expertise to guide you through the process.ĭylan sent in some photographs he has been taking to record the progress of his surfboard shaping project and gave us an update to let us know he is nearly finished! We love it when customers email in expressing their stoke!Ī young chap named Dylan got in touch a while ago and told us he was thinking of making a surfboard for his school technology project. ![]()
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